Mettler Toledo SpeedWeigh Guida alla Risoluzione dei Problemi

6J-01K-0188B (6/2008) Starweigh™ Checkweigher System Manual

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Introduction Mettler-Toledo Hi-Speed 1–11 Introduction This chapter is designed to help users understand the symbols and information used throughout

Starweigh System Manual Mettler-Toledo Hi-Speed 1–2 Below are some examples of the hazard warning stickers found on this system: 1.

Introduction Mettler-Toledo Hi-Speed 1–31.3 Safety Information • Drive guards are needed to be in place for operation to occur. • E-stops are an

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Description Mettler-Toledo Hi-Speed 2–12 Description 2.1 Function Of The Checkweigher Packaging and processing companies rely on checkweighers to g

Starweigh System Manual Mettler-Toledo Hi-Speed 2–2 2.3 Starweigh Design (Front View) Typical Starweigh configuration (models may vary). 1 Start/

Description Mettler-Toledo Hi-Speed 2–32.4 Starweigh Design (Side Views) Typical Starweigh configuration (models may vary). 1 Package Sensor (se

Starweigh System Manual Mettler-Toledo Hi-Speed 2–4 2.5 Starwheel (Top View) Starwheels vary in size according to container size. 1 Guide Rails

Description Mettler-Toledo Hi-Speed 2–52.6 Transport Details 1 Pocket Sensor Adjustment 2 Bottle Down Sensor 3 Package Sensor 4

Mettler-Toledo Hi-Speed ©Mettler-Toledo Hi-Speed 2008 5 Barr Road Ithaca, NY 14850 USA 607-257-6000 http:\\www.mt.com/hi-speed N

Starweigh System Manual Mettler-Toledo Hi-Speed 2–6 2.7 Starwheel Mount Identification 1 Gas Spring 2 Raise/Lower Assist Knobs (Qty. 2) 3 Lo

Description Mettler-Toledo Hi-Speed 2–72.8 Interfaces All interfaces are located on the IPC unit of the X-series, which, depending on the design is

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Using The Touchscreen Mettler-Toledo Hi-Speed 3–13 Using The Touchscreen The XS Touchscreen is fast and easy to operate by touching buttons, menu it

Starweigh System Manual Mettler-Toledo Hi-Speed 3–2 9 Throughput – this area shows the current throughput being achieved by the system. When touche

Using The Touchscreen Mettler-Toledo Hi-Speed 3–33.1 Menu Tree The appearance of the menu depends on the access rights (profile). If access is lim

Starweigh System Manual Mettler-Toledo Hi-Speed 3–4 Continued from previous page. Edit Users Edit Profiles Setup Users

Installation Mettler-Toledo Hi-Speed 4–14 Installation This chapter provides a quick overview of checkweighing and some of the common checkweighing

Starweigh System Manual Mettler-Toledo Hi-Speed 4–2 4.4 Placing The Checkweigher In-Line 1. Move the machine, as shipped, to the installation site

Installation Mettler-Toledo Hi-Speed 4–3 4.5 Electrical Connections 1. If your equipment was disconnected for shipping, interconnect all componen

Mettler-Toledo Hi-Speed FCC WARNING Computing devices and peripherals may generate, use, and can radiate radio frequency energ

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Maintenance Mettler-Toledo Hi-Speed 5–1 5 Maintenance 5.1 Cleaning The Checkweigher CAUTION DO NOT wash down your checkweigher. It is not desig

X-Series Starweigh Mettler-Toledo Hi-Speed 5–2 5.3 Keep Electrical Cabinets Sealed Tightly Avoid getting water or other contaminants inside the con

Function Allocations Mettler-Toledo Hi-Speed 6–1 6 Function Allocations This screen allows a Supervisor or Technician to Activate or Deactivate ava

X-Series Starweigh Mettler-Toledo Hi-Speed 6–2 Note: The list of available functions will vary according to the system options purchased by a custo

Function Allocations Mettler-Toledo Hi-Speed 6–3Edit Function To edit an active function select the desired function using the arrow buttons and tou

X-Series Starweigh Mettler-Toledo Hi-Speed 6–4 Assigning Action 1. If not already expanded, the Action tree may be expanded by touching in the Act

Starweigh Setup Mettler-Toledo Hi-Speed 7–1 7 Starweigh Setup 7.1 Menu Setup Note: The Starwheel setup can only be accessed at supervisor level

X-Series Starweigh Mettler-Toledo Hi-Speed 7–2 7.2 Wheel Design Parameter This screen defines all parameters for a Wheel Design. You can add or rem

Starweigh Setup Mettler-Toledo Hi-Speed 7–37.3 Wheel Design Basic The basic parameters are defined by the physical design of the wheel. Select the me

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X-Series Starweigh Mettler-Toledo Hi-Speed 7–4 7.4 Wheel Design Motion Select the menu items Setup—System—Wheel Design >Motion The motion scree

Starweigh Setup Mettler-Toledo Hi-Speed 7–5Acceleration Forward Shows the acceleration value for the forward step. Acceleration Reverse Shows the acce

X-Series Starweigh Mettler-Toledo Hi-Speed 7–6 7.5 Wheel Design Servo Select the menu items Setup—System—Wheel Design—Servo The Servo screen shows

Starweigh Setup Mettler-Toledo Hi-Speed 7–77.6 Wheel Advanced Setup 7.6.1 Pockets Select the menu items Setup—System—Wheel Design >Advanced >

X-Series Starweigh Mettler-Toledo Hi-Speed 7–8 7.6.2 Load / Unload Station Select the menu items Setup—System—Wheel Design >Advanced >Load/ U

Starweigh Setup Mettler-Toledo Hi-Speed 7–9Checkbox defines the presence or absence of bottle down sensor. Unload Station The Unload Station is the st

X-Series Starweigh Mettler-Toledo Hi-Speed 7–10 7.6.3 Weigh Stations Select the menu items Setup—System—Wheel Design >Advanced >Weigh Statio

Starweigh Setup Mettler-Toledo Hi-Speed 7–117.6.4 Discharge Clear Select the menu items Setup—System—Wheel Design >Advanced >Discharge Clear T

X-Series Starweigh Mettler-Toledo Hi-Speed 7–12 7.6.5 Wheel Workshop Select the menu items Setup—System—Wheel Design >Advanced >Wheel Worksh

Starweigh Setup Mettler-Toledo Hi-Speed 7–13Velocity Reverse Enter the velocity value for the reverse step. Acceleration Forward Enter the acceleratio

Mettler-Toledo Hi-Speed X Series Access Code The default settings (set by the manufacturer) of the access codes required for the operator access l

X-Series Starweigh Mettler-Toledo Hi-Speed 7–14 7.7 Wheel Specific Package Setup Select the menu items Packages—Active Package—Wheel Setup. This s

Starweigh Setup Mettler-Toledo Hi-Speed 7–15 Select a wheel from the table and the button will turn yellow. The configuration display will update to

X-Series Starweigh Mettler-Toledo Hi-Speed 7–16 Velocity Reverse Enter the velocity value for the reverse step. Acceleration Forward Enter the accel

Starweigh Setup Mettler-Toledo Hi-Speed 7–177.8 Wheel Definitions Pocket A location on the circumference of the wheel which aligns with a station whe

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Rejecter Mettler-Toledo Hi-Speed 8–1 8 Rejecter 8.1 Rejecter Setup Select the menu items Setup—General—Rejecter Settings. This screen is used to

X-Series Starweigh Mettler-Toledo Hi-Speed 8–2 8.2 Rejecter Calibration Select the menu items Setup—General—Rejecter Calibration. This screen is u

Rejecter Mettler-Toledo Hi-Speed 8–3Fill two pockets prior to the unload station with product. This allows the calibration process to measure the effe

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Tare Gross (Optional) Mettler-Toledo Hi-Speed 9–1 9 Tare Gross (Optional) The Tare-Gross option has been designed to provide a means of monitoring

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X-Series Starweigh Mettler-Toledo Hi-Speed 9–2 9.1 Definitions Note: The Tare/Gross system consists of 2 checkweighers. Tare being the upstream

Tare Gross (Optional) Mettler-Toledo Hi-Speed 9–39.2 Tare Interface Note: Tare queue parameters are defined in the tare queue function which is fou

X-Series Starweigh Mettler-Toledo Hi-Speed 9–4 9.3 Tare Reject Requirements A tare node may classify an item as a reject regardless of the presence

Tare Gross (Optional) Mettler-Toledo Hi-Speed 9–59.3.1 Setting up the Optional Tare Rejecter (Must be Setup on the Tare Node Only) Note: To view thi

X-Series Starweigh Mettler-Toledo Hi-Speed 9–6 9.3.2 Tare Rejecter Zone Classification (Must be Setup on the Tare Node Only) Note: To view this sc

Tare Gross (Optional) Mettler-Toledo Hi-Speed 9–79.4 Gross Node Item Tracking and Communications Channel A system is classified as a gross node once

X-Series Starweigh Mettler-Toledo Hi-Speed 9–8 X-series Gross Node Action Response Note: Gross action response is defined in the gross queue func

Tare Gross (Optional) Mettler-Toledo Hi-Speed 9–9 9.5 Synchronization Requirements All Tare/Gross nodes include a Resync button which clears the loca

X-Series Starweigh Mettler-Toledo Hi-Speed 9–10 9.6 Security Requirements Note: The ability to enable Tare/Gross functionality is restricted to u

Tare Gross (Optional) Mettler-Toledo Hi-Speed 9–119.8 How to Set Up the Tare/Gross Interface Note: To view this screen you need Supervisory level ac

Mettler-Toledo Hi-Speed i TABLE OF CONTENTS 1 INTRODUCTION ...

X-Series Starweigh Mettler-Toledo Hi-Speed 9–12 9.10 Gross Queue Function Allocation Settings (Gross Machine only) Setting Default Description Inpu

Tare Gross (Optional) Mettler-Toledo Hi-Speed 9–139.11 Gross Queue Quarantine Function Allocation Settings (Gross Machine only) The gross quarantine

X-Series Starweigh Mettler-Toledo Hi-Speed 9–14 9.13 Main Package Setup – Supplemental Tare Note: To view this screen you need Supervisory level ac

Tare Gross (Optional) Mettler-Toledo Hi-Speed 9–159.14 Tare/Gross Large Weight Display (Gross Node Only) Touch the Large Weight Display on the main sc

X-Series Starweigh Mettler-Toledo Hi-Speed 9–16 9.15 Reset Actions A system reset will be required after a system reboot, an e-stop, or a servo faul

X-Purge Enclosure (optional) Mettler-Toledo Hi-Speed 10–110 X-Purge Enclosure (optional) Note: Disregard this section of the manual if your syst

X-Series Starweigh Mettler-Toledo Hi-Speed 10–2 7. Close all access doors and covers. 8. Apply purge gas to the system by opening the shutoff valv

X-Purge Enclosure (optional) Mettler-Toledo Hi-Speed 10–310.4 Pack-Seal Connection Instructions A conduit seal is necessary for most equipment enclosu

X-Series Starweigh Mettler-Toledo Hi-Speed 10–4 4. The compound may be applied by pouring, casting, or mechanical dispenser. The sealing compound

X-Purge Enclosure (optional) Mettler-Toledo Hi-Speed 10–510.5 Purge Air Line Connection Instructions After the unit has been mounted in its final loca

ii Mettler-Toledo Hi-Speed 8 REJECTER ...

X-Series Starweigh Mettler-Toledo Hi-Speed 10–6 10.6 X-Purge Start-Up Operation 1. When the air, signal, and power connections are complete, replac

X-Purge Enclosure (optional) Mettler-Toledo Hi-Speed 10–710.7 X-Purge Color Codes X-purge systems are fully automatic; the system safely disconnects p

X-Series Starweigh Mettler-Toledo Hi-Speed 10–8 Color Code Meaning Status Recommended Action Red 4-1 Faulty pressure sensor Fatal A purge s

X-Purge Enclosure (optional) Mettler-Toledo Hi-Speed 10–910.8 X-Purge Troubleshooting Guide Problem Possible cause Suggested solution Power is no

X-Series Starweigh Mettler-Toledo Hi-Speed 10–10 10.9 X-Purge Specifications 10.9.1 Materials All materials comply with IP66 standards Enclosure an

Troubleshooting Mettler-Toledo Hi-Speed 11–111 Troubleshooting 11.1 How To Recognize A Weighing Problem Watch the control’s displays as the line r

X-Series Starweigh Mettler-Toledo Hi-Speed 11–2 Drift • Air currents affecting items on the scale. (Place your hand in the position of an item bein

Technical Data Mettler-Toledo Hi-Speed 12–112 Technical Data Screen • High-contrast, high-resolution 15" LC color display • Logic operator

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Glossary Mettler-Toledo Hi-Speed 13–113 Glossary 10,000 pieces rule If this rule is applied, the current production hour ends after 60 minutes or

Mettler-Toledo Hi-Speed iii 11 TROUBLESHOOTING...

X-Series Starweigh Mettler-Toledo Hi-Speed 13–2 Rejector This mechanism removes unacceptable items from the line after receiving a signal from the

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METTLER TOLEDO HI-SPEED 5 Barr Road Ithaca, N.Y. 14850 USA ©Mettler-Toledo Hi-Speed 2009 Printed in U.S.A. Phone: 60